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R&D

R&D

6%+ on R&D

Dongtan has always seen quality as the management foundation, investing over 6% of annual revenue in R&D.

Stage-Gated Development Protocol

Implemented a structured supplier integration protocol embedded within the APQP framework. This leverages joint FMEA workshops, co-development of critical performance parameters (e.g., material specs, fatigue life targets), and real-time digital thread connectivity for seamless data exchange (CAD, test results, quality metrics). 

APQP Management

Established a standardized APQP (Advanced Product Quality Planning) management process, which runs through all project development, to ensures standardization, effectiveness, professionalism, and reliability of the development

FEMA Management

Continuous FMEA library management with knowledge-based repositories, leveraging accumulated domain-specific suspension expertise to proactively mitigate design risks and elevate development success rates through statistically validated patterns.

Supply Management

Established a proactive supplier collaboration framework. Through joint development of critical performance parameters (e.g., material specs, fatigue life targets), shared digital platforms for real-time data visibility (CAD, quality metrics).

R&D TEAM

Zhong Xiang Dongtan has a group of 26 professional, stable, and experienced R&D staffs; continuously investing in laboratory and R&D to ensure company can offer rapid and efficient solutions for customers.

Meticulousness

 

  • APQP-Driven Development
    Standardized quality planning integrated throughout all projects

  • 40+ Years Expertise
    Continuously updated FMEA library enhancing suspension design success

  • Advanced Software Systems
    Enabling rapid & precise product development

  • Synergy Platforms
    Co-development & testing resources with Wuhan University of Science and Technology

  • Lightweight Frontier
    1300-1800MPa high-strength material partnerships for optimized suspension solutions

30+ PATENTS (AND GROWING)

  • Spring steel side bending flatness testing tool
  • Straightness correction device for side bending of spring steel
  • Leaf spring quick assembly device
  • Punching mould for plate end hole for production of leaf springs
  • Preforming device for earing process for leaf spring production
  • Punching mould for plate middle hole for production of leaf springs
  • Flat steel blanking device for leaf spring production
  • Air suspension guide arm stiffness detection device
  • Punching mould for Air Suspension Guide Arm Airbag Mounting Hole
  • A New Type of Noise Reducing Leaf Spring
  • Transfer bracket for air suspension guide arm
  • Fatigue strength testing device for leaf springs
  • Ear forming device for leaf spring production
  • Forming mold for air suspension guide arm
  • etc……

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